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Field Card Repair & Refurbishment increase Drive Systems life
In today's advanced industrial environments, automation and precise motor control are key to efficiency, performance, and productivity. At the heart of this technological framework lies a small yet critical component: the field card. Whether it's in CNC machines, robotics, conveyor systems, or variable frequency drives (VFDs), field cards play an essential role in the communication between the drive and external systems.
At Shawa Technocraft, we specialize in the repair and refurbishment of field cards to extend the life of your drive systems and minimize costly downtime. Visit our dedicated service page: Field Card Services
What is a Field Card?
A field card, often called an interface or communication card, is a circuit board integrated into drive systems. It facilitates communication between the drive and field devices such as sensors, actuators, PLCs (Programmable Logic Controllers), and HMIs (Human-Machine Interfaces).
Key Functions of Field Cards:
- Signal Processing: Converts and transmits control signals.
- Protocol Communication: Supports communication standards like Modbus, Profibus, Ethernet/IP, CANopen, etc.
- System Integration: Ensures smooth interaction between drives and field-level equipment.
- Fault Monitoring: Detects errors and transfers diagnostic information.
A malfunctioning or damaged field card can disrupt the entire operation, making its timely repair or replacement critical.
Why Field Cards Fail
Understanding the reasons behind field card failure can help you better manage preventive maintenance:
Common Causes of Field Card Failure:
- Voltage Surges or Spikes
- Moisture or Dust Ingress
- Overheating
- Component Aging
- Improper Handling during Installation or Removal
- Software Incompatibility or Firmware Errors
Refurbished Field Cards – A Smart Alternative
Rather than investing in a new drive system or purchasing costly new components, refurbished field cards present a cost-effective and sustainable solution.
Benefits of Choosing Refurbished Field Cards:
- Cost-Effective: Save up to 50–70% compared to new components.
- Quick Availability: Refurbished units are often readily available, reducing downtime.
- Environmentally Friendly: Promotes reuse and reduces e-waste.
- Tested Performance: All refurbished units at Shawa Technocraft go through rigorous quality checks.
We maintain a wide inventory of refurbished field cards from brands like Siemens, ABB, Allen Bradley, Schneider Electric, and more.
Field Card Repair Services by Shawa Technocraft
When replacement isn't feasible or cost-effective, repairing your existing field card is a viable and efficient option.
Shawa Technocraft Our Repair Process:
- Inspection & Diagnosis
We begin with a detailed analysis of the field card using diagnostic tools to identify faults and damage.
- Component-Level Repair
We replace or rework faulty ICs, connectors, relays, and other components with original spares.
- Functional Testing
All repaired cards undergo real-time load testing and performance simulation.
- Cleaning & Protection
After testing, the card is cleaned, coated with protective layers, and packed securely.
- Warranty & Documentation
Every repaired or refurbished field card comes with a performance warranty and a detailed report.
Why Choose Shawa for Field Card Repair?
- 15+ Years of Industrial Electronics Expertise
- ISO-Certified Repair Facility
- Fast Turnaround Times
- Support for a Wide Range of Brands
- Trained and Certified Engineers
Applications of Field Cards in Industry
Field cards are used across various sectors where drive systems are integral. These include:
- Automotive Manufacturing
- Cement Plants
- Pharmaceuticals
- Paper & Pulp Mills
- Steel Plants
- Food & Beverage Processing
- Water Treatment Facilities
Whether it's a servo drive, DC drive, or an AC variable frequency drive, the field card is the nerve center of communication.
How to Book Your Repair or Refurbishment
Shawa Technocraft makes it easy to get started with your field card service:
- Visit: https://shawa.in/product-category/field-card
- Select Your Card Type
- Fill the Inquiry Form or Call Us at 98701-00205
- Get a Free Diagnosis & Quote
- Quick Pickup, Repair & Delivery Service Available
Conclusion
When your drive system faces downtime due to a faulty field card, time is money. Don’t let small components bring your big operations to a halt. Shawa Technocraft’s expert repair and refurbishment services for field cards are designed to deliver quality, speed, and reliability. Trust our experienced hands to bring your equipment back to life—better than new.
For more details, browse our field card service section: Click Here
Shawa Technocraft – Powering Industrial Automation, One Card at a Time.
